Intelligent Manufacturing

Electrochemical Simulation

Type of equipment:Intelligent Manufacturing
Focusing on various energy storage business needs, TIES strives to develop into a comprehensive, market-oriented R&D enterprise that integrates testing analysis, failure analysis, qualification certification, technology development, engineering amplification, intelligent manufacturing, high-value information services, and high-end training. Contact us

Routine Performance Simulation

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Lifespan Simulation

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Example of Module Lifespan Simulation

Research Achievement: Completed the construction of an electrochemical model for module lifespan prediction, capable of forecasting aging caused by series voltage division, parallel current division, and temperature differences.

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Safety Simulation/Abuse Simulation

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Electrochemical Performance Optimization Simulation

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Thermal Runaway Side Reaction Parameter Optimization Simulation

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Cell Lifespan Optimization Simulation

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Battery Thermal Simulation
PACK Thermal SimulationUtilizing the latest version of Star-CCM+, we can establish a 0D electrical model and a 3D thermal model for PACK-level analysis of the overall thermal performance.The modules are configured in 2 parallel and 8 series, with 2 modules connected in series to form one PACK.Each cell has a capacity of 50Ah, and the RC parameters are obtained through HPPC testing, with the input conditions being the load (current).This allows us to calculate the temperature distribution and flow uniformity distribution of the battery cells.Module Cooling SimulationSimulation of Fast Charging for Liquid-Cooled Battery PackConstant Current-Constant Voltage Charging CurveLiquid-cooled battery pack with 38 series-parallel battery modules;The fast charging process will be simulated using a constant current/constant voltage curve;The charging process will end by defining a specific SOC (State of Charge) or by a defined current cutoff.Battery Thermal Runaway Gas EmissionPropagation of Thermal Runaway within the Battery Module您的浏览器不支持视频标签。

Detail

Battery Pack Structure Simulation
Case AnalysisVerifying and optimizing the reliability of batteries based on the GB 38031-2020 battery safety requirements;Analyzing the reliability of battery packs under complex environmental conditions (such as transportation);The lightweight design can be conducted based on multi-disciplinary optimization.Based on enterprise standards, conducting reliability verification and optimization for structural components such as battery mounting brackets.

Detail

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